Operation Breakdown, SMV, and Layout of Basic T-shirt
Operation Breakdown, SMV, and Layout of Basic T-shirt Manufacturing in the Garments Industry
T-shirt is the most common clothing ever you will find in the clothing manufacturing process. Only a few sewing machines are enough to set a T-shirt line layout in the garments industry. How set a sewing line layout for T-shirt? What is the SMV of a Basic T-shirt? Generally, the IE department of the garments industry takes care of all these. This article is about Operation breakdown, SMV, and Layout of Basic T-shirt Manufacturing.
Basic T-shirt Process Layout
A basic T-shirt is a garment item, basically a knit product. It consists of mainly three body parts shell, sleeve & neck rib/tape. It might have some decoration based on style requirements. Back neck tape options might be different as per customer demand. As per buyer requirements, labeling options might be different. This writing is about the process breakdown of the T-shirt. Here from the T-shirt operation breakdown total SMV is 10.86.
Operation breakdown, SMV, and Layout of Basic T-shirt Manufacturing:
Here given data in the following for your better understanding
| PLANNED EFFICIENCY LEVEL | 50% | 60% | 65% | 70% | 80% | 100% |
| PLANNED TARGET PER HOUR | 152 | 182 | 198 | 213 | 243 | 304 |
| ACTUAL TARGET PER HOUR | 102 | 123 | 133 | 143 | 164 | 204 |
| 10.86 | M/P | SMV |
| MACH | 25 | 9.66 |
| PSO | 10 | 1.20 |
| PRESS | 2 | 0.00 |
| TTL: | 37 | 10.86 |
| OPERATION | M/P | M/C TYPE | SMV | TGT / Hrs |
| CODE | ||||
| PLACKET | MACH | SNL | 0.55 | 109 |
| CUFF MARK | PSO | HP | 0.25 | 240 |
| CUFF JOIN | PSO | SNL | 0.6 | 100 |
| PLACKET MARK | PSO | HP | 0.35 | 171 |
| PLACKET TACK | MACH | SNL | 0.4 | 150 |
| PLACKET OL | MACH | SNL | 0.3 | 200 |
| PLACKET TACK | MACH | SNL | 0.35 | 171 |
| PLACKET T/S | MACH | SNL | 0.3 | 200 |
| LABEL JOIN | MACH | 5OL | 0.35 | 171 |
| SHOULDER | MACH | SNL | 0.35 | 171 |
| SHOULDER OL | MACH | SNL | 0.38 | 158 |
| SLEEVE CUFF JOIN | MACH | SNL | 0.4 | 150 |
| SLEEVE JOIN OL | MACH | SNL | 0.35 | 171 |
| COLLAR JOIN | MACH | SNL | 0.65 | 92 |
| COLLAR PIPING JOIN | MACH | OL | 0.55 | 109 |
| COLLAR T/S | MACH | SNL | 0.45 | 133 |
| SIDE JOIN | MACH | SNL | 0.65 | 92 |
| SLEEVE TACK | MACH | SNL | 0.4 | 150 |
| HEM ROLLING | MACH | SNL | 0.7 | 86 |
| CUFF MARK | MACH | HP | 0.33 | 182 |
| PLACKET MARK | MACH | HP | 0.6 | 100 |
| COLLAR MARK | MACH | HP | 0.55 | 109 |
| SHOULDER TOP MARK | MACH | HP | 0.6 | 100 |
| BODY PLACKET MARK | MACH | HP | 0.45 | 133 |
| 10.86 | ||||
Machine Summary:
| MACHINE: | QUANTITY: |
| SN | 18 |
| SN | 0 |
| (EC) | |
| DNL | 2 |
| 3 OL | 0 |
| 4OL | 2 |
| 5OL | 1 |
| CST | 1 |
| FOA | 0 |
| K/S | 2 |
| Btk. | 2 |
| Velcro | 0 |
| EHL | 0 |
| BHL | 1 |
| BST | 0 |
| SADDLE | 0 |
| ZIGZAG | 0 |
| FLAT | 0 |
| BLIND | 0 |
| SNAP | 0 |
| TOTAL | 29 |