Quality Control Process Flow Chart of Sweater Manufacturing
The sweater is a very popular product all over the world and comes from the knit sweater fabric. Sweater manufacturing involves the linking, trimming, mending, and finishing process. The sweater is made of one kind of knit fabric. The sweater manufacturing process Flow chart and Quality control process are given here sequence-wise so that you can understand them easily. The main Processes of the sweater garments are linking, knitting, trimmings, mending, washing, and finishing. Here we present the Quality Control Process Flow Chart of Sweater Manufacturing.
Sweater Garments Quality Control
There are many different processes for sweaters garments but the quality control system is the same as woven and Knit Garments. There are Quality inspectors in every section to control quality.
A to Z Quality Control Process Flow Chart of Sweater Manufacturing
Process Flow chart of Sweater Quality Control
Linking: Goods Receive From Knitting Distribution.
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Collect: Knitting Chart, Duplicate Sample, M-List, Risk Assessment Report, Approved Yarn Swatch, Etc.
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The operator Starts Linking for “Size-Set”.
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100% Size-Set Inspect by QA Department→ Not OK→ Re-Submit Size-set & Re-check.
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Pass
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The operator starts Bulk Production, According to Size & Color.
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QI Start 100% Inspection.→ Defects→ Alter Send To Mending Operator & Re-check.
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Pass
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OK Goods Keep to Linking distribution & Send to Trims/Mending.
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Trimming Section Receive Goods from Linking Distributor.
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Operator 100% Light Check-01 and Marks Trimming Point.
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Operator Start Bulk Production Trimming & hiding Stitch.
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QI 100% Trimming Defects Check. .→Defects→ Alter Send To Trimming Operator & Re-check.
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Pass
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Mending Section Receive Ok Goods From Trimming Section.
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Operator 100% Light Check-02 and Marks Trimming Point.
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Operator Start Bulk Production search mark point and Mending.
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QI 100% Trims Defects Check.→ Defects→ Alter Send To Mending Operator & Re-check.
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Pass
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Ok Goods Keep in Distribution and Sent to Wash/Finishing Section.
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Collect: Duplicate Sample, Risk Assessment report, Accessories, Trims Card, Etc
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Washing Part: Goods Received from Mending Section, Start Reverse & Style Wise Washing /Drying
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QI 100% Light Box Check-3 and Marks “Alter” Spot” Point.
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Pass
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Sewing Section: Goods Received from Washhouse & Start Marking, Attach Size Label, Care Label ,Main Label.
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PQC Final QI 100% Check “Alter”Spot “Defects.
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Pass
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OK Goods Received from PQC Section, According to size & Color wise For Start Ironing
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Table QI 100% Grading & Shape Check.
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Get-Up QI 100% Check “Spot” Alter”.
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Pass
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Ok Goods Received from Get-up Section, According to Color, Size Wise & attaching all “TAG” then FQC check & Approved for Packing.
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QI 100% check all Accessories.
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Pass
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Clean All Goods in Dust Sucking Machine.
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All Goods Passing On Metal Detection Machine.
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Calibrating (every 2 hours using a 1.2 m.m ferrous card, according to 9 point system). Make a report & start production.
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Pass
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Make Report & Documented.
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Metal Free Zone Received OK Goods From Metal Detection Matchine & Start Folding Color & Size wise,(If Poly Or Sticker) Attach & Send To Packing.
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2.5 AQL Inline Inspection by FQC.
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Pass
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After Packing Solid or Assortment Then Complete Cartooning
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2.5 AQL Pre-Final Inspection by FQC.
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Pass
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The carton was sent to the Warehouse & Waiting For Final Inspection.
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2.5 AQL Final Inspection by Buying QI.
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Pass
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OK Goods are Ready for Shipment.
* “Reject” products found in QC check points kept Separate in the Rejects Box.