How to Setup Machine Layout for Jeans Pant in Apparel Industry?

How to Set up Machine Layout for Jeans Pant in the Apparel Industry?

Denim Jeans Manufacturing Process in the Apparel Sector:

Jeans are one of the most used apparel for all types of people in today’s fashionable era. To make the targeted number of denim jeans in a limited time we have to follow a correct machine layout. Otherwise, we may fail to achieve our targeted jeans production. As its important ace, this article has presented the actual machine layout plan for denim jeans production. In this post, I am presenting How to Setup Machine Layout for Jeans Pant in the Apparel Industry.

Machine Layout for Denim Jeans Pant Manufacturing in the Clothing Sector:

In order to make a layout plan, let us allocate processes to operators @24” to each sewing operator so as to reach a production capacity of 150pcs per hour. Let’s have a look a Setup Machine Layout for Jeans Pant in the Apparel Industry:

Average Process Time Calculation:

Average process time, = (892/39)
 = 22.87”

Calculation of BPT, UCL, LCL, Organization Efficiency & Production Target Per Hour:

Production target per hour with 42 sewing operators,
= {(42×3600×0.85)/892}
= 144pcs per hour

Again,
Bottleneck time= 24 second,

So,
Production per hour stands at,
= (3600/24)
= 150pcs per hour.

Now,
Basic pitch time (BPT) is,
= (892/42)
= 21.23”

Again,
Upper control limit (UCL) stands at,
= (21.23”/0.85)
= 24.97”

Again,
Lower control limit (LCL) stands at,
= {2 × (BPT-UCL)}
= (42.46-24.97”)
= 17.49”

Now,
Organization efficient stands at,
= (BPT/Bottleneck time)
= {(21.23”/24”) × 100}
= 88.45%

Again,
Direct productivity stands at,
= (150/42)
= 3.57 pcs per operator per hour