Flow Chart of Quality Control in Garments Manufacturing

Export Garments Quality control is not an easy task for garment manufacturers. Export garment quality should be high, there is a standard for the product. To keep the export garment quality standard, certain quality control requirements have to be fulfilled in every process of garment manufacturing. Quality control is done by this department, the QC team is assigned throughout the whole manufacturing process of Garments industry. Quality should be everyone’s priority in garment manufacturing. Here is the Flow Chart of Quality Control in Garments Manufacturing below:

The process flow chart of quality control in the garment manufacturing starts with the Fabrics and trims inspection, then the cutting inspection, sewing, and followed by finishing. After the finishing process, finished garments are ready for the Final quality inspection process. Every process is being quality inspected in the garment industry, the purpose is to get garments that meet customer satisfaction.

Flow chart of Quality Control in Garments Manufacturing
Fabrics and Trims in-house
↓
Fabrics and Trims inspection
↓
QC file /Trim card received
↓
Size set cutting
↓
Size set sample making
↓
PP Meeting
↓
Pattern correction/adjustment
↓
A pilot run cutting(If needed)
↓
Pattern correction(If need)
↓
Pilot run approval
↓
Start Bulk cutting approval
↓
Fabric relaxation
↓
Spreading
↓
Spreading Quality control
↓
Receive marker from CAD
↓
Marker checking and report
↓
Pattern collection
↓
Pattern checking(Measurement and Grainline)
↓
Cutting process
↓
Cutting Quality control→(Cutting defects)
↓
Cut Panel inspection
↓
Sewing Quality control
↓
Front part Inspection
↓
Back Part Inspection
↓
Assembly Inspection
↓
Output Quality Inspection
↓
Garments measurement
↓
Quality Audit following the AQL chart
↓
Sending goods for washing
↓
Washing process
↓
Shade segregation
↓
Shade inspection
↓
Finishing
↓
Trimming
↓
Trimming QC check
↓
Buttoning
↓
Buttoning QC check
↓
Button pull test
↓
Ironing
↓
Garments Inspection
↓
Get up inspection
↓
AQL 2.5 Quality Audit
↓
Attach Hangtag, UPC, sticker, and other ticketing
↓
Quality Checking sticker and ticketing
↓
Folding
↓
Garments pass through the needle detector machine
↓
Packing/Cartooning
↓
Final Inspection Request to Buyer
↓
Making a Packing List
↓
Submit the Packing List to the buyer
↓
Final Quality Inspection Process
↓
Pass→Fail →Recheck→ Re-audit
↓
Finished Goods warehouse
↓
Shipment

Calibrate Quality control and other related equipment yearly or half-yearly, like fusing machine, Needle detector machine, Button pull test machine, Light box, etc, are also required for quality control. This comprehensive Flow Chart of Quality Control in garments manufacturing presents step-by-step QC checks in the garment industry.