Downloads
Template library
Spreadsheets with the formulas already built in: yellow cells are for your input, grey cells calculate. Every template has a guide explaining each field, how to fill it in and the common mistakes.
Costing
Industrial engineering
- Line Balancing WorksheetA worksheet that calculates pitch time, theoretical manpower per operation, capacity per hour and load against pitch, so you can allocate operators and see the bottleneck before the line starts.CSV and XLSX · version 1.0
- Operator Capacity StudyA sheet for timing five cycles of each operator on the line, calculating average cycle time and capacity per hour, and comparing each station with the line target to find bottlenecks.CSV and XLSX · version 1.0
- Operator Skill MatrixA matrix of operators against operations with skill levels from 0 to 4, and an automatic count of how many operations each operator can run at standard.CSV and XLSX · version 1.0
Maintenance
Merchandising
- Bill of Materials (BOM) TemplateA garment bill of materials: item, category, description, color, unit, consumption per garment and wastage, with required quantity and total cost calculated from the order quantity.CSV and XLSX · version 1.0
- Merchandising Time and Action (T&A) PlanA time and action plan that counts back from the ex-factory date: tasks, responsible person, lead time before ex-factory, planned date, actual date, delay in days and status.CSV and XLSX · version 1.0
Production
- Hourly Production ReportAn hour-by-hour record of target and actual output for a sewing line, with variance, hourly efficiency and downtime reasons, plus day totals and day efficiency.CSV and XLSX · version 1.0
- Machine Layout ChecklistA pre-start walk-through checklist for a sewing line: operation sequence, machines and attachments, SPI, balance, material flow, quality points, safety and environment, with actions and owners.CSV and XLSX · version 1.0
- Production Planning SheetA simple line loading plan: orders with quantity and SMV, total minutes, line, operators and planned efficiency, then daily output, days needed and planned end date against the ship date.CSV and XLSX · version 1.0
Quality
- 5 Why WorksheetA one-row-per-problem 5 Why worksheet: problem, five levels of why, root cause, countermeasure, owner and due date, with a filled example from a sewing line.CSV and XLSX · version 1.0
- AQL Final Inspection SheetA final inspection record with the sampling plan in the header, defects listed by critical, major and minor class, totals, and an automatic pass or fail against the accept numbers.CSV and XLSX · version 1.0
- CAPA FormA CAPA register with one row per corrective and preventive action: source, problem, containment, root cause, corrective and preventive actions, owner, due date, verification data and status.CSV and XLSX · version 1.0
- DHU ReportA daily record of pieces inspected, total defects and defective pieces by line, with DHU and defective percentage calculated side by side, plus overall totals.CSV and XLSX · version 1.0
- Defect Tracking SheetA log of significant defect findings with style, line, location, quantity, cause group, root cause, action, owner and status, so every problem is tracked to closure.CSV and XLSX · version 1.0
- Fabric Inspection Sheet (Four-Point System)A roll-by-roll four-point inspection record: shade lot, cuttable width, length inspected, defects in each point class, total points, points per 100 square yards and accept or reject against the buyer's limit.CSV and XLSX · version 1.0
- Inline Quality Inspection SheetA roving inline inspection record: pieces checked and defects found per operator and round, with DHU and a green, yellow or red result based on limits your quality manager sets.CSV and XLSX · version 1.0
- RFT ReportA daily right first time record by line: pieces checked, pieces that passed without any repair, pieces sent for rework and RFT percentage, with an overall total.CSV and XLSX · version 1.0
- Root Cause Analysis Sheet (6M)A structured sheet for root cause analysis: a problem statement, possible causes listed under the 6M categories, the evidence checked for each, and whether each cause was verified and is a root cause.CSV and XLSX · version 1.0